our process

Procurement Of The Hide

Our hide is procured from the best suppliers across the world and goes through a rigorous testing to assure that the best quality hide is always used for further processing. This helps us in minimizing inferior quality in any of the finished products.

1
Preparation Of The Hide

The raw hide is unusable for making anything and therefore it needs to undergo a time tested and modernized preparation stage to make it fit for creating the best and most sought-after products. With the raw hide sourced from the best suppliers the significance of the quality is further enhanced by using the state-of-the-art techniques to prepare it.

The preparation is done internally in our own leather processing division.

2
Desalting

Common salt is traditionally used to preserve hides. This method is often called ‘curing’ or ‘short-term preservation’ as the raw hides/skins are only preserved until they reach the tannery. Common salt is generally applied within a few hours of flaying. This salt serves a dual purpose: it dehydrates raw hides and skins to a moisture level of 50 to 60 percent of the original moisture of 80 to 85 percent; and it prevents microorganisms from decaying on the skin/hide material. In this way, the raw material is preserved from putrefaction. Even though a lot of the salt is absorbed by the hide a substantial quantity remains on the surface and this is removed by the process of desalting. We use a saltshaker and a brush remover machine to desalt the hide and remove any trace of excess salt from the surface of the salt.

3
The Tanning Process

Tanning process involves the processing of the hide to leather, a material that cannot normally rot. The material also becomes wear resistant, waterproof and permeable to air and steam. This ensure that the leather is porous and therefore hygienic and a luxurious material for making accessories.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

4
Finishing

This process is done on the material to enhance the natural beauty of the leather and provide the final polishing touch. The main processes involved here are

Pigmentation

Ironing

Pressing

Adjustment of gloss level

Embossing

Other specific process based on client requirement

This phase is carried out by placing the hides into drums, inside high-temperature water enriched with dyes dissolved in water. This is done so that the dye can be absorbed not only on the surface of the leather but throughout the thickness of the skin, giving uniformity to the color.

Finally, a layer of a binder pigment mixture is applied to the surface of the smooth leather that has already been completely pre coloured, with aniline dyes this colour coat is also called finish or pigmentation. Motorcycle suits, leisure jackets, shoes, cars, furniture, and bags made of smooth leather have this protective colour layer. These leathers are then referred to as pigmented Leathers or finished Leathers.

5
Primer Or Finish Coat

This is the final protective coating, and applied as the final layer to to protect the leather from abrasion and discoloration and determine the degree of gloss. in case of particularly matte leather a dollar is added to the top coat. we insure these very minute details are always present in our finished leather so as to make sure that the client gets the product exactly as they require.

We tailor the production process according to the requirement of the client and therefore each batch might be unique to the requirements that is said before we begin production for that batch. This allows us to provide the client with products that are completely unique to their brand.

Ayman Tanning Co. Pvt Ltd. Is proud to have this facility at their own production line and prouder of its commitment to quality and determination to fulfill their clients requirements with utmost professionalism.

6
Procurement Of The Hide

Our hide is procured from the best suppliers across the world and goes through a rigorous testing to assure that the best quality hide is always used for further processing. This helps us in minimizing inferior quality in any of the finished products.

 

1
Preparation Of The Hide

The raw hide is unusable for making anything and therefore it needs to undergo a time tested and modernized preparation stage to make it fit for creating the best and most sought-after products. With the raw hide sourced from the best suppliers the significance of the quality is further enhanced by using the state-of-the-art techniques to prepare it.

The preparation is done internally in our own leather processing division.

2
Desalting

Common salt is traditionally used to preserve hides. This method is often called ‘curing’ or ‘short-term preservation’ as the raw hides/skins are only preserved until they reach the tannery. Common salt is generally applied within a few hours of flaying. This salt serves a dual purpose: it dehydrates raw hides and skins to a moisture level of 50 to 60 percent of the original moisture of 80 to 85 percent; and it prevents microorganisms from decaying on the skin/hide material. In this way, the raw material is preserved from putrefaction. Even though a lot of the salt is absorbed by the hide a substantial quantity remains on the surface and this is removed by the process of desalting. We use a saltshaker and a brush remover machine to desalt the hide and remove any trace of excess salt from the surface of the salt.

3
The Tanning Process

Tanning process involves the processing of the hide to leather, a material that cannot normally rot. The material also becomes wear resistant, waterproof and permeable to air and steam. This ensure that the leather is porous and therefore hygienic and a luxurious material for making accessories.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

4
Finishing

This process is done on the material to enhance the natural beauty of the leather and provide the final polishing touch. The main processes involved here are:

· Pigmentation

· Ironing

· Pressing

· Adjustment of gloss level

· Embossing

· Other specific process based on client requirement

This phase is carried out by placing the hides into drums, inside high-temperature water enriched with dyes dissolved in water. This is done so that the dye can be absorbed not only on the surface of the leather but throughout the thickness of the skin, giving uniformity to the color.

Finally, a layer of a binder pigment mixture is applied to the surface of the smooth leather that has already been completely pre coloured, with aniline dyes this colour coat is also called finish or pigmentation. Motorcycle suits, leisure jackets, shoes, cars, furniture, and bags made of smooth leather have this protective colour layer. These leathers are then referred to as pigmented Leathers or finished Leathers.

6
Primer Or Finish Coat

This is the final protective coating, and applied as the final layer to to protect the leather from abrasion and discoloration and determine the degree of gloss. in case of particularly matte leather a dollar is added to the top coat. we insure these very minute details are always present in our finished leather so as to make sure that the client gets the product exactly as they require.

We tailor the production process according to the requirement of the client and therefore each batch might be unique to the requirements that is said before we begin production for that batch. This allows us to provide the client with products that are completely unique to their brand.

Ayman Tanning Co. Pvt Ltd. Is proud to have this facility at their own production line and prouder of its commitment to quality and determination to fulfill their clients requirements with utmost professionalism.

7
Procurement Of The Hide

Our hide is procured from the best suppliers across the world and goes through a rigorous testing to assure that the best quality hide is always used for further processing. This helps us in minimizing inferior quality in any of the finished products.

 

1
Preparation Of The Hide

The raw hide is unusable for making anything and therefore it needs to undergo a time tested and modernized preparation stage to make it fit for creating the best and most sought-after products. With the raw hide sourced from the best suppliers the significance of the quality is further enhanced by using the state-of-the-art techniques to prepare it.

The preparation is done internally in our own leather processing division.

2
Desalting

Common salt is traditionally used to preserve hides. This method is often called ‘curing’ or ‘short-term preservation’ as the raw hides/skins are only preserved until they reach the tannery. Common salt is generally applied within a few hours of flaying. This salt serves a dual purpose: it dehydrates raw hides and skins to a moisture level of 50 to 60 percent of the original moisture of 80 to 85 percent; and it prevents microorganisms from decaying on the skin/hide material. In this way, the raw material is preserved from putrefaction. Even though a lot of the salt is absorbed by the hide a substantial quantity remains on the surface and this is removed by the process of desalting. We use a saltshaker and a brush remover machine to desalt the hide and remove any trace of excess salt from the surface of the salt.

3
The Tanning Process

Tanning process involves the processing of the hide to leather, a material that cannot normally rot. The material also becomes wear resistant, waterproof and permeable to air and steam. This ensure that the leather is porous and therefore hygienic and a luxurious material for making accessories.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

4
Finishing

This process is done on the material to enhance the natural beauty of the leather and provide the final polishing touch. The main processes involved here are:

· Pigmentation

· Ironing

· Pressing

· Adjustment of gloss level

· Embossing

· Other specific process based on client requirement

This phase is carried out by placing the hides into drums, inside high-temperature water enriched with dyes dissolved in water. This is done so that the dye can be absorbed not only on the surface of the leather but throughout the thickness of the skin, giving uniformity to the color.

Finally, a layer of a binder pigment mixture is applied to the surface of the smooth leather that has already been completely pre coloured, with aniline dyes this colour coat is also called finish or pigmentation. Motorcycle suits, leisure jackets, shoes, cars, furniture, and bags made of smooth leather have this protective colour layer. These leathers are then referred to as pigmented Leathers or finished Leathers.

6
Primer Or Finish Coat

This is the final protective coating, and applied as the final layer to to protect the leather from abrasion and discoloration and determine the degree of gloss. in case of particularly matte leather a dollar is added to the top coat. we insure these very minute details are always present in our finished leather so as to make sure that the client gets the product exactly as they require.

We tailor the production process according to the requirement of the client and therefore each batch might be unique to the requirements that is said before we begin production for that batch. This allows us to provide the client with products that are completely unique to their brand.

Ayman Tanning Co. Pvt Ltd. Is proud to have this facility at their own production line and prouder of its commitment to quality and determination to fulfill their clients requirements with utmost professionalism.

7

Procurement of the hide

Our hide is procured from the best suppliers across the world and goes through a rigorous testing to assure that the best quality hide is always used for further processing. This helps us in minimizing inferior quality in any of the finished products.

Preparation of the hide

The raw hide is unusable for making anything and therefore it needs to undergo a time tested and modernized preparation stage to make it fit for creating the best and most sought-after products. With the raw hide sourced from the best suppliers the significance of the quality is further enhanced by using the state-of-the-art techniques to prepare it.

The preparation is done internally in our own leather processing division.

Desalting

Common salt is traditionally used to preserve hides. This method is often called ‘curing’ or ‘short-term preservation’ as the raw hides/skins are only preserved until they reach the tannery. Common salt is generally applied within a few hours of flaying. This salt serves a dual purpose: it dehydrates raw hides and skins to a moisture level of 50 to 60 percent of the original moisture of 80 to 85 percent; and it prevents microorganisms from decaying on the skin/hide material. In this way, the raw material is preserved from putrefaction. Even though a lot of the salt is absorbed by the hide a substantial quantity remains on the surface and this is removed by the process of desalting. We use a saltshaker and a brush remover machine to desalt the hide and remove any trace of excess salt from the surface of the salt.

The Tanning Process

Tanning process involves the processing of the hide to leather, a material that cannot normally rot. The material also becomes wear resistant, waterproof and permeable to air and steam. This ensure that the leather is porous and therefore hygienic and a luxurious material for making accessories.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

Finishing

This process is done on the material to enhance the natural beauty of the leather and provide the final polishing touch. The main processes involved here are:

· Pigmentation

· Ironing

· Pressing

· Adjustment of gloss level

· Embossing

· Other specific process based on client requirement

This phase is carried out by placing the hides into drums, inside high-temperature water enriched with dyes dissolved in water. This is done so that the dye can be absorbed not only on the surface of the leather but throughout the thickness of the skin, giving uniformity to the color.

Finally, a layer of a binder pigment mixture is applied to the surface of the smooth leather that has already been completely pre coloured, with aniline dyes this colour coat is also called finish or pigmentation. Motorcycle suits, leisure jackets, shoes, cars, furniture, and bags made of smooth leather have this protective colour layer. These leathers are then referred to as pigmented Leathers or finished Leathers.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

Primer Or Finish Coat

This is the final protective coating, and applied as the final layer to to protect the leather from abrasion and discoloration and determine the degree of gloss. in case of particularly matte leather a dollar is added to the top coat. we insure these very minute details are always present in our finished leather so as to make sure that the client gets the product exactly as they require.

We tailor the production process according to the requirement of the client and therefore each batch might be unique to the requirements that is said before we begin production for that batch. This allows us to provide the client with products that are completely unique to their brand.

Ayman Tanning Co. Pvt Ltd. Is proud to have this facility at their own production line and prouder of its commitment to quality and determination to fulfill their clients requirements with utmost professionalism.

Procurement of the hide

Our hide is procured from the best suppliers across the world and goes through a rigorous testing to assure that the best quality hide is always used for further processing. This helps us in minimizing inferior quality in any of the finished products.

Preparation of the hide

The raw hide is unusable for making anything and therefore it needs to undergo a time tested and modernized preparation stage to make it fit for creating the best and most sought-after products. With the raw hide sourced from the best suppliers the significance of the quality is further enhanced by using the state-of-the-art techniques to prepare it.

The preparation is done internally in our own leather processing division.

Desalting

Common salt is traditionally used to preserve hides. This method is often called ‘curing’ or ‘short-term preservation’ as the raw hides/skins are only preserved until they reach the tannery. Common salt is generally applied within a few hours of flaying. This salt serves a dual purpose: it dehydrates raw hides and skins to a moisture level of 50 to 60 percent of the original moisture of 80 to 85 percent; and it prevents microorganisms from decaying on the skin/hide material. In this way, the raw material is preserved from putrefaction. Even though a lot of the salt is absorbed by the hide a substantial quantity remains on the surface and this is removed by the process of desalting. We use a saltshaker and a brush remover machine to desalt the hide and remove any trace of excess salt from the surface of the salt.

The Tanning Process

Tanning process involves the processing of the hide to leather, a material that cannot normally rot. The material also becomes wear resistant, waterproof and permeable to air and steam. This ensure that the leather is porous and therefore hygienic and a luxurious material for making accessories.

The first step here is the production of wet blue an intermediate product in leather processing that must remain moist throughout its life cycle. The hide is processed using chromium tanning process that gives it the beautiful blue color. This process imparts the smooth to leather that we all love. Splitting and shaving is done to obtain the leather of the desired thickness. We ensure that the cooling water used in this process is processed and reused to ensure the sustainability goals of the company. Wet Blue skins are re-processed inside special drums. This part of the process gives the leather more mechanical resistance and uniformity, but also softness, elasticity and lightness. In practice, re-tanning is essential in determining the high quality of the skin and some of its final characteristics

The crust formation is the next stage where the blue wet hide is redyed and dried to obtain a leather of the desired color and texture.

Finishing

This process is done on the material to enhance the natural beauty of the leather and provide the final polishing touch. The main processes involved here are:

· Pigmentation

· Ironing

· Pressing

· Adjustment of gloss level

· Embossing

· Other specific process based on client requirement

This phase is carried out by placing the hides into drums, inside high-temperature water enriched with dyes dissolved in water. This is done so that the dye can be absorbed not only on the surface of the leather but throughout the thickness of the skin, giving uniformity to the color.

Finally, a layer of a binder pigment mixture is applied to the surface of the smooth leather that has already been completely pre coloured, with aniline dyes this colour coat is also called finish or pigmentation. Motorcycle suits, leisure jackets, shoes, cars, furniture, and bags made of smooth leather have this protective colour layer. These leathers are then referred to as pigmented Leathers or finished Leathers.

Primer Or Finish Coat

This is the final protective coating, and applied as the final layer to to protect the leather from abrasion and discoloration and determine the degree of gloss. in case of particularly matte leather a dollar is added to the top coat. we insure these very minute details are always present in our finished leather so as to make sure that the client gets the product exactly as they require.

We tailor the production process according to the requirement of the client and therefore each batch might be unique to the requirements that is said before we begin production for that batch. This allows us to provide the client with products that are completely unique to their brand.

Ayman Tanning Co. Pvt Ltd. Is proud to have this facility at their own production line and prouder of its commitment to quality and determination to fulfill their clients requirements with utmost professionalism.